Roof systems · Coating systems

Silicone, Acrylic and SPF Roof Coatings: How the Chemistries Differ

Holding two coating bids with different chemistries? Here's how they differ and what the code asks of them.

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The main coating chemistries

  • Acrylic: a water-based elastomeric coating. Minimum performance spec: ASTM D6083.
  • Silicone: an elastomeric silicone coating. Minimum performance spec: ASTM D6694.
  • SPF (spray polyurethane foam): foam insulation and roofing in one layer, protected by an elastomeric top coat. Foam spec: ASTM D7425.

Other chemistries, such as urethane, exist too. Whether your roof should be coated at all is a separate question; see roof restoration and coatings.

Illustrative: a worker roller-applying white coating over an older grey roof

Illustrative image, not a completed project.

Silicone vs. acrylic on a Bay Area flat roof

  • Ponding: manufacturers commonly market silicone for roofs that hold water, while many acrylic data sheets exclude ponding areas. Check the data sheet for the product you're being offered.
  • Cure and rain: water-based acrylics need dry, mild weather to cure, and their data sheets give temperature, humidity and rain-free windows. At the NOAA stations we checked across the region, most of the year's rain falls November through March (NCEI, 1991–2020 normals), so schedule acrylic work outside those months.
  • Recoating later: manufacturers generally say new silicone adheres best to existing silicone. Ask for the manufacturer's recoat procedure before you choose.

SPF foam roofs

Spray polyurethane foam is sprayed onto the deck or the old roof, where it expands into a seamless layer, then gets an elastomeric top coat. UV breaks down exposed foam, so the top coat is what protects it, and keeping that coat maintained is the job (manufacturer guidance).

Where coatings fail

Poor adhesion

Dirty or incompatible surfaces.

Wet insulation underneath

A coating seals the moisture in.

Thin application

Less than the manufacturer's specified thickness.

Wrong chemistry for ponding

A coating not listed for standing water.

Details skipped

Seams and penetrations not reinforced before coating.

Coatings and Title 24

Recoating counts. On nonresidential low-slope roofs where more than 50% of the roof area or more than 2,000 square feet, whichever is less (Energy Code §141.0(b)2B) is replaced, recovered or recoated, the surface needs aged solar reflectance of at least 0.63 and thermal emittance of at least 0.75, or an SRI of at least 75, with a CRRC label (§140.3(a)1A; CEC 2025 Nonresidential Cool Roofs FAQ). Our Title 24 re-roof guide walks through the trigger, the cool roof values and the insulation rule.

  • Aged ratings: if a coating has no CRRC aged value, the code estimates it from the initial value as 0.2 + β(initial − 0.2), with β = 0.65 for field-applied coatings (CEC FAQ). Check the product's CRRC listing.
  • Field-applied coating rules (§110.8(i)4): the coating goes over the entire roof surface at the manufacturer's specified dry mil thickness or coverage, and meets the minimum performance requirements of Table 110.8-C or the applicable ASTM standard (C836, D3468, D6083 or D6694). Exceptions exist for aluminum-pigmented asphalt and cement-based coatings (CEC 2025 Standards; Energy Code Ace).
  • Insulation: a full recoat is exempt from the insulation requirement (CEC FAQ); a replacement over conditioned space isn't.
  • Wildfire areas: in wildland-urban interface areas, coatings aren't an approved method of roof fire protection, and a Class A roof is required (California Wildland-Urban Interface Code 503.2.5). See Santa Cruz County.

Acrylic vs. silicone vs. SPF

AcrylicSiliconeSPF + top coat
ASTM specD6083D6694D7425 (foam)
BaseWater-basedSiliconeSprayed foam with an elastomeric coat
Ponding waterMany data sheets exclude itCommonly marketed for itDepends on the top coat
Goes overSubstrates the manufacturer listsSubstrates the manufacturer listsDeck or existing roof, per the manufacturer
Cool-roof checkCRRC listingCRRC listingTop coat's CRRC listing

Coatings for specific roofs: EPDM, built-up and metal.

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